Sterile vial filling
We offer extensive support for this trusted and proven injectable product format. Explore the flexible configurations we can process, our state-of-the-art filling facilities, and expert approach to aseptic vial filling.
Deep expertise in an essential format
As a global leader in aseptic fill-finish for injectable products, we offer world-class filling services for vial-based products. Our support spans a wide range of vial configurations and fill volumes, as well as complex molecules and substance classes.
At our sterile vial filling facilities in the US and EU, you’ll find flexible capacity to suit every stage in the injectable product life cycle. Our cGMP-compliant sites are designed to manage sterile vial filling (bulk & pre-sterilized) at the highest possible quality levels, using state-of-the-art components, pumps, and more.
Key steps in vial filling (bulk)
Vetter Development Service
Sterile vial filling for clinical products
Our cutting-edge clinical manufacturing sites in Chicago, Rankweil, and Ravensburg are all fully equipped to produce clinical trial material in both liquid and lyophilized vials.
Technical capabilities
- cGMP aseptic vial filling
- RABS for maximum process security
- 100% inline weight control for non-destructive IPC
- CIP/SIP lyophilizer
Vetter Development Service Chicago: Early-stage clinical
Equipment:
Filling unit for liquid and lyophilized vials
Formats:
2R, 6R, 10R, 20R, 25R
Fill volume:
Range: 0.3-28.9 mL
Vetter Development Service Rankweil: Early-stage clinical
Equipment:
Filling unit for liquid and lyophilized vials
Formats:
2R, 6R, 10R, 20R
Fill volume:
Range: 0.3-20.0 mL
Vetter Development Service Ravensburg: Late-stage clinical
Equipment:
Multiple filling units for liquid and lyophilized vials
Formats:
2R, 6R, 10R, 20R, 25R, 50R
Fill volume:
Range: 0.1ml - 50.0 mL
Vial filling on a commercial-scale
Together, our Ravensburg Vetter South and Vetter Langenargen facilities offer multiple aseptic vial filling lines.
Technical capabilities
- cGMP aseptic filling at global scale
- 100% visual inspection (manual or automated)
Ravensburg Vetter Süd (RVS) & Vetter Langenargen (VLA)
Equipment:
Multiple filling units for liquied and lyophilized Vials
Closure system:
Flip-off caps, crimp caps
Fill volume:
Range: 0.1ml - 50.0 mL
Formats:
2R, 6R, 10R, 20R, 25R, 50R
