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Aseptic syringe filling

Aseptic syringe filling

Vetter is a leading prefilled syringe manufacturer, offering aseptic syringe filling for both, clinical and commercial manufacturing. 

Today’s market trends all point toward the growing use of prefilled syringes. They offer convenience and safety benefits both patients and health care professionals want, as well as product differentiation that pharma companies need.

With 4 dedicated facilities and the latest high-speed filling lines, we can help you meet the market needs for convenient, user-friendly prefilled syringes.

Additional services for prefilled syringes:

Washing of syringes

Sterilization of syringes

Aseptic syringe filling

Why prefilled syringes?

Prefilled syringes offer many advantages to patients, health care professionals, and pharma manufacturers. For patients and health care professionals, prefilled syringes provide:

And for pharma and biotech companies, prefilled syringes enhance:

  • Savings – optimized API use with less overfill, reduced material requirements, and less drug waste in clinical trials (vs vials)
  • Simplicity – simple storage and disposal
  • Differentation – competitive advantage over vials in the marketplace

Vetter’s syringe filling capabilities

Vetter has a broad range of aseptic syringe filling capabilities for single-chamber and dual-chamber syringes at both a clinical and commercial scale. 

  2 facilities in Ravensburg,
1 facility in Langenargen,
1 facility in Chicago (Skokie), USA
Semi-automated cGMP clinical syringe filling    
Automated cGMP clinical syringe filling
Automated cGMP commercial syringe filling  
Single-chamber syringe filling
Dual-chamber syringe filling  

Vetter offers aseptic syringe filling and packaging

Vetter’s syringe filling service

Vetter’s syringe filling service Single-chamber syringe filling

Bulk syringe with staked needle

  • Fill volume: 0.1 - 1.1 ml

Bulk syringe with V-OVS® tamper-evident closure system / tip cap

  • Fill volume: 0.1 - 10.0 ml

Syringe with Vetter-Ject® closure system

  • Fill volumes will be evaluated upon request

Presterilized syringe with staked needle

  • Fill volume: 0.1 - 3.0 ml

Presterilized syringe with Luer lock

  • Fill volume: 0.1 - 20.0 ml
dual chamber-filling service options Dual-chamber syringe filling

Dual-chamber syringe

V-OVS® tamper-evident closure lyophilized / liquid

  • Fill volume: up to 5.0 ml

Dual-chamber syringe

V-OVS® tamper-evident closure liquid / liquid

  • Fill volume: up to 5.6 ml (for both chambers)

Webinar / Whitepaper